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Heavy-Duty Reinforced Concrete for Yard & Loading Bay — Deeside

Case Study: Heavy-Duty Reinforced Concrete for Yard & Loading Bay

Location: Deeside Industrial Estate, North Wales
Client Type: Logistics & Distribution


Project Scope

The client required a durable, low-maintenance surface for their busy warehouse yard and loading bays. Existing concrete had deteriorated under constant heavy vehicle traffic, creating hazards and slowing operations.

Works included:

  • Full excavation and removal of damaged concrete.
  • Installation of new reinforced concrete slabs, designed to withstand continuous HGV use.
  • Precision levelling for drainage and smooth vehicle movement.
  • Jointing and curing process to maximise strength and minimise cracking.
  • Jointing and curing process to maximise strength and minimise cracking.
  • Final finishing and line marking of loading bays for safety and efficiency.

Challenges

  • Continuous site activity: The distribution hub needed to remain operational during works.

  • Weight load requirements: Surfaces had to be engineered for 40+ tonne vehicles.

  • Weather disruption: Heavy rain risked delaying curing times.

Our Solution

To keep the client’s operations running, we phased the works: completing one section at a time so trucks could continue using alternative bays.
We used C40/50 grade reinforced concrete with heavy mesh and dowel bars to achieve long-term durability. Our team applied advanced curing methods and protective sealing to counter the wet weather conditions.


Outcome

  • Seamless operations: Zero disruption to warehouse schedules.

  • Longevity: Surface designed to perform for 20+ years under high load.

  • Safety improved: Clear line marking and level finishes reduced on-site risks.

“CBR Commercials handled the job professionally from start to finish. The yard is now safer, smoother, and built to last.”
Warehouse Manager, Deeside Industrial Estate


Project Snapshots

  • Before & after photos of cracked yard vs smooth reinforced surface.

  • Image of mesh reinforcement prior to pour.

  • Finished loading bay with fresh line markings.


Thinking Ahead

This project demonstrates how reinforced concrete solutions can transform high-traffic commercial yards. By combining structural engineering with practical phasing, we deliver robust, reliable results for clients who can’t afford downtime.

👉 Looking for a heavy-duty yard upgrade? Contact us today

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    Office & Welfare Fit-Out — Chester

    OFFICE WELFARE FIT OUTModern office welfare fit-out in Chester, including staff kitchen, changing areas, and high-quality finishes for a commercial client.

    Project Overview

    CBR Commercials were appointed to deliver a complete office and welfare area fit-out for a commercial client in Chester.

    The project involved transforming an empty shell space into a fully functional environment including office areas, staff kitchen, changing facilities, and welfare amenities.

    Scope of Works

    Our team managed every stage of the fit-out process — from initial layout planning through to completion — ensuring seamless coordination with other on-site contractors.

    The works included:

    • Partition walls and ceiling installation
    • Electrical and plumbing works
    • Kitchen and changing area fit-out
    • Floor finishes and decoration
    • Installation of fixtures, fittings, and welfare signage

    Challenges

    The existing structure had uneven floor levels and limited ceiling height, requiring bespoke design adjustments to achieve optimal use of space and compliance with building regulations.

    Our Solution

    We produced detailed CAD drawings and coordinated closely with the client’s operations team to ensure the layout met both functional and aesthetic goals.

    High-quality, durable materials were selected to withstand daily commercial use while maintaining a modern, professional finish.

    Results

    The completed space provides a comfortable and efficient environment for staff, improving on-site welfare and productivity.

    Delivered on time and within budget, the project demonstrates our expertise in delivering bespoke commercial interiors that combine practicality with quality craftsmanship.

    • Clean and modern architecture
    • Eco friendly materials
    • Idea to final solution
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    External Concrete Yard & Drainage — Wirral

    REINFORCED CONCRETE YARD & DRAINAGE INSTALLATIONComplete yard reconstruction with new drainage channels, catch pits, and high-strength concrete surfacing.

    Project Overview

    CBR Commercials were commissioned to carry out a full external yard upgrade for a long-standing industrial client in the Wirral.
    The works involved breaking out and removing the existing damaged surface, installing new drainage infrastructure, and constructing a heavy-duty reinforced concrete yard suitable for HGV and plant traffic.

    Scope of Works

    Our in-house team handled the complete project from start to finish, including:

    • Site clearance and excavation
    • Installation of linear drainage channels and catch pits
    • Sub-base preparation with MOT Type 1 aggregate
    • Steel reinforcement and concrete pour
    • Power-floating and curing to achieve a smooth, high-strength finish

    Challenges

    The client required the yard to remain partially operational throughout the works.

    To minimise disruption, we implemented a phased delivery plan that allowed access for essential vehicle movements while maintaining safety and quality control on site.

    Our Solution

    Using phased sectional pours and rapid-setting C40 concrete, we completed each area in sequence while drainage components were installed ahead of schedule.

    All levels were carefully set to ensure positive water runoff and eliminate future pooling issues.

    Regular on-site inspections ensured compliance with structural and drainage specifications.

    Results

    The finished yard provides a robust, low-maintenance surface designed for high-impact industrial use.

    Improved drainage has significantly reduced surface water accumulation, extending the lifespan of the new concrete and enhancing site safety.

    Delivered on time and within budget, this project reflects CBR Commercials’ ability to combine technical expertise with efficient project management.

    • Reinforced concrete yard and full drainage installation for a commercial client in the North West.
    • Heavy-duty C40 concrete designed for HGV traffic and long-term durability.
    • Delivered on time and within budget by CBR Commercials – trusted concrete and groundwork specialists in the North West.
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    Loading Bay Refurb & Line-Marking — Warrington

    LOADING BAY REFURBISHMENT & LINE MARKINGHeavy-duty concrete repairs, drainage installation, and line marking for a live logistics site in Warrington.

    Project Overview

    CBR Commercials were appointed to undertake a complete refurbishment of a busy loading bay area at a logistics depot in Warrington.
    The project required reinstating sections of deteriorated concrete, repairing existing inspection pits, improving drainage, and applying new safety line markings to optimise vehicle movement and site safety.

    Scope of Works

    • Our in-house team delivered the full package of works, including:
    • Breakout and removal of damaged concrete bays
    • Sub-base preparation and installation of new reinforced concrete
    • Refurbishment and sealing of inspection pit edges
    • New linear drainage channels and gratings
    • Surface finishing and curing
    • Precision line marking for traffic control and EV charging bays

    Challenges

    The client’s operations had to continue throughout the works, with multiple HGVs and tankers in daily use.

    Careful sequencing and phased closures were essential to maintain safe access while minimising downtime.

    Uneven existing levels and water pooling also required adjustments to gradients and drainage falls.

    Our Solution

    We carried out sectional concrete pours using high-strength C40 mix and a blue membrane system to improve water resistance and longevity.

    Our engineers rebuilt and reinforced pit edges, installed galvanised grating for improved drainage, and coordinated closely with site management to ensure operations continued smoothly.

    All line marking was completed using long-life thermoplastic paint in accordance with client safety standards.

    Results

    The completed loading bay now provides a smooth, durable and well-drained surface designed for high-traffic industrial use.

    The refreshed line markings and EV bay layout have improved visibility, traffic flow and on-site safety.

    Delivered on time and within budget, the project demonstrates CBR Commercials’ capability to deliver complex refurbishment works efficiently within live industrial environments.

    Key Project Highlights

    1. Full concrete reinstatement and line marking for a logistics depot in Warrington.
    2. Pit edge repairs, drainage installation, and phased working to minimise disruption.
    3. Delivered on schedule and built to withstand continuous HGV traffic.
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    Steel Canopy & Goods-In Shelter — Liverpool (Speke)

    STEEL CANOPY & GOODS-IN SHELTER – LIVERPOOLBespoke steel-framed canopy and covered loading shelter designed and installed for a busy warehouse in Speke.

    🧩 Project Overview

    CBR Commercials were commissioned to design and construct a robust steel-framed canopy and goods-in shelter at a warehouse facility in Speke, Liverpool.

    The client required an all-weather solution to protect goods and staff during loading and unloading operations while maintaining unrestricted vehicle access and safety compliance.

    ⚙️ Scope of Works

    Our in-house fabrication and site teams managed the full project lifecycle — from initial design to final installation.

    The works included:

    • Site survey, design drawings, and structural calculations
    • Supply and installation of bespoke steel frame and support columns
    • Roof cladding and side panel fabrication for weather protection
    • Guttering and rainwater drainage integration
    • Finishing and protective coating for long-term corrosion resistance

    🧱 Challenges

    The shelter had to be constructed on a live site with regular deliveries and limited space for plant access.

    Precise coordination was essential to avoid disruption to operations and to meet strict safety requirements for on-site work.

    💡 Our Solution

    Using in-house steel fabrication capabilities, we produced custom frame sections to exact dimensions, ensuring rapid assembly once on-site.

    Installation was completed within a narrow working window, with all works executed under full H&S supervision.

    All steelwork was powder-coated for enhanced durability and visual finish, matching the client’s corporate colours.

    🏁 Results

    The new canopy provides a permanent, low-maintenance solution offering full weather protection for daily deliveries.

    It has improved workflow efficiency, reduced downtime during adverse weather, and extended the lifespan of site equipment and materials.

    Delivered safely, on time, and to specification, this project reflects CBR Commercials’ expertise in structural steelwork and industrial installations across the North West.

    🔧 Key Project Highlights

    1. Design, fabrication, and installation of bespoke steel canopy for goods-in area.
    2. Completed in a live operational environment with minimal disruption.
    3. Powder-coated steel frame and cladding for maximum durability and professional finish.
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    Roof Overlay & Gutter Renewal — Deeside Industrial Park

    PROJECT DESCRIPTION

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    • Clean and modern architecture
    • Eco friendly materials
    • Idea to final solution
    PROJECT BACKERS

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    • Halworks Ltd, inc.
    • Toms and family inc.
    • Bricks and woods ltd.
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